AGME special purpose machine for silent blocks insertion
AGME has designed and manufactured a special purpose machine for inserting silent blocks on motor beds for an important international automotive components manufacturer. The machine cycle time is 10 / 12 seconds.The machine has the following features:· Fabricated base.· Tooling to locate components with parts presence laser detectors. · Pneumatically operated slide for transporting parts. · 4 AGME mini-hydraulic 5 ton presses with a stroke of .· 4 AGME standard hydraulic power packs.· 4 AGME process control systems.· Electric components:o S7-300 "siemens" automatono TP 177 B "siemens" tactile panelo "staiger mohilo processer"· Pneumatic components.· Full guarding.Inserting Process ControlEach press has its linear transducer and cell to check the correct:- Silent blocks presence in the appropriate position- Inserting force in all stroke- Position and final insertion forceDescription of the process:· Manual loading of the "motor support" in the tooling guided by 4 floating centering bolts. If the part is heavy, the client will place one equilibrator is needed. · Four silent blocks on the same four floating centers to center motor supports. The bolts will have two diameters: one for centering the motor and other one (smaller) for centering the silent blocks.· The customer will have one part manipulation system with one equilibrator so it can be possible to manipulate the parts and load on the machine.· 4 silent blocks + motor support's presence control · Pulsator control system, security with photoelectric barrier · Inserting 4 silent blocks at the same time by 4 AGME presses MPH-5 with stroke of . each press with "CP- quality assurance system with proportional valve + stroke linear transducer with "staiger mohilo" processor.